Characteristics & Surface Treatment Methods Of PTFE Plastic – Teflon CNC Machining Material

2022.8.26

PTFE has very good heat resistance, and the working temperature range is relatively wide. It has excellent electrical performance and chemical corrosion resistance that cannot be compared with conventional materials. The flame retardancy is also very ideal, so it has been applied in many fields. The core consumption areas include electronics, electricity, petrochemical, aerospace and other aspects. It is believed to be a rather easy material for CNC machining. Now check this article, we discuss the performance characteristics and surface treatment methods of PTFE.

 

Structural Characteristics of PTFE

Polytetrafluoroethylene (PTFE), also known as F-4, is one of the most ideal corrosion-resistant materials in the world at this stage, commonly known as the king of plastics. The material is generally divided into two categories, namely suspended polytetrafluoroethylene and dispersed polytetrafluoroethylene. Polytetrafluoroethylene is polymerized by tetrafluoroethylene, and its corresponding molecular structure is shown in the figure below.

Performance Characteristics of Polytetrafluoroethylene/PTFE

Chemical properties

Polytetrafluoroethylene (PTFE) is the most chemically inert polymer among the known organic compounds. Because of its special molecular structure, it can resist almost all strong acids, strong bases and organic solvents, and even “aqua regia” has nothing to do with it. And it can also maintain this performance under high temperature conditions, so this PTFE CNC machining material is also known as “plastic king”.

The exception is that the alkali metal in the molten state is isolated from oxygen. For example, molten metal sodium can corrode the surface of polytetrafluoroethylene and make the fluorine around the carbon chain react with it. The commonly used method in industry is to use sodium naphthalene solution to modify the surface of polytetrafluoroethylene film or plate under the condition of nitrogen protection or isolation of oxygen, so that the polytetrafluoroethylene on the surface of the film or plate can be defluorinated or oxidized, so that it loses its invisibility and is easy to composite with other materials.


Thermal properties

Polytetrafluoroethylene can show good stability under high temperature conditions. The service temperature is usually – 190 ~ 260 ℃, and the corresponding melting point temperature of this material is 327 ℃. Polytetrafluoroethylene can exhibit good stability under high temperature conditions. The service temperature is usually – 190 ~ 260 ℃. The corresponding melting point temperature of the material is 327 ℃, and the corresponding thermal decomposition temperature is 420 ℃. This is a very high use temperature in the existing engineering plastics. Polytetrafluoroethylene hardly decomposes under the condition of lower than 420 ℃, and can decompose in large quantities only when it exceeds 420 ℃. The total mass loss per hour is about 0.01%, and its decomposition will produce highly toxic substances such as fluorophosgene and perfluoroisobutylene. Therefore, when hot processing polytetrafluoroethylene, it is necessary to avoid the processing temperature higher than 400 ℃ to prevent the formation of certain risk factors. The tensile strength of polytetrafluoroethylene was reduced by about 10% after it was heated at 280 ℃ for 72h. In addition, after using polytetrafluoroethylene at 260 ℃ for a long time, and then transferring it to room temperature, its tensile strength is kept at a predetermined value. Therefore, in terms of thermal decomposition, the material can be used for a short time at 280 ° C and continuously at 260 ° C. In addition, in terms of thermal deformation, the material can be used at 260 ℃ for a long time under the condition of relatively small load. When the load is at a high level, the thermal deformation is very obvious, and the use time is greatly reduced.


Radiation resistance

Polytetrafluoroethylene (PTFE) will undergo a large number of molecular degradation under electron beam. Under the action of high-energy ray, C-C bond and C-F bond are broken at the same time, resulting in the decrease of molecular weight and PTFE performance. In addition, its radiation stability in vacuum environment is obviously better than that in air. This is because under the protection of inert gas in vacuum, in addition to the degradation reaction of PTFE, radiation cross-linking reaction between PTFE molecules will occur. If the proper irradiation temperature and dose are controlled, the treated PTFE material will be translucent, and the radiation resistance, high and low temperature resistance, air permeability and liquid permeability of the material will be greatly improved.


Surface Modification of PTFE

There are three kinds of surface modification methods for PTFE:

– The first type is surface activation technology, which can continuously defluorinate its surface through radiation, and then fluorinated and grafted with other materials under specific conditions. It can also be treated with inert gas to break some of the primary keys covered by it and form many free radicals, thus improving the surface free energy covered by it. Finally, the wettability was optimized. In addition, PTFE can be treated by corona, which can produce an active layer that can be glued.

– The second type is modified by chemical corrosion. This method can optimize its surface activity, and there are a variety of reagents available. Among them, representative ones include ammonia solution and pentacarbonyl iron solution.

– The third type is surface deposition modification. Specifically, PTFE is immersed in a specific colloidal solution, so that colloidal particles can be continuously deposited on its surface, improve its wettability, and finally optimize its surface activity, so that it will not encounter too many obstacles when compounding with other materials.

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