1. Materials. CNC routers are most often used to cut softer materials like wood, plastic and foam, while mills generally handle metals and tougher materials.
2. Speed. CNC routers are usually operated at high speed, and the CNC mills are slower.
3. Movement. CNC mills often move in an X-Y configuration and the spindle moving on a linear axis above the workpiece, while CNC routers are mounted on a stationary table, with a spindle moves along three axes: X, Y, and Z.
4. Torque. CNC mills use torque make cuts, and CNC router has less torque, it uses rotational speed to drive the force.
5. Mass or quality. The mass of a CNC milling machine is generally larger than that of a CNC router.
6. Accuracy. CNC router is not as accurate as a CNC mill, which is the better choice for high precision machining parts.
7. Axis design. The larger clearance along the Z-axis make CNC milling machine ideal for thicker cuts and more intricate designs.
8. Application or parts. For example, the part or component for crucial equipment for aerospace requires high precision and details provided by CNC mills, but for less demanding applications. CNC routers may be enough.
9. Cutting area. CNC router has a larger cutting area as the materials like wood often comes in large sheets, while the milling machine offers a deeper cut.
10. Cost. The price of a CNC mill will be higher than that of a router equal in size.