What Production Development Power Can CNC Machining Technology Bring?

2023.1.31

In recent years, with the rapid development of China’s machine tool manufacturing industry, more and more CNC machine tools have entered China’s manufacturing industry. With the application of modern manufacturing technology and methods in industry, the continuous emergence of various new materials and processes, and the improvement and perfection of production equipment, it has become possible to carry out numerical control machining of metal materials by numerical control machining. In order to improve product quality and performance, we can use high-precision equipment to carry out precision manufacturing of the workpiece. In order to make the processing more accurate and optimized, we can use microprocessor-based (CPU), image processing technology, electronic technology and other advanced technical means for manufacturing. In order to improve the operating efficiency of mechanical equipment and reduce the noise, we can use the frequency conversion control technology represented by frequency converter and the technical means based on communication, sensing and artificial intelligence to automatically adjust the operating parameters of mechanical equipment. In the development of CNC precision machining equipment, the main reason is that CNC machine tools can continuously improve the processing quality and efficiency.


What Production Development Power Can CNC Machining Technology Bring

1. High precision of CNC machining technology
Under the influence of the CNC precision machining equipment system, the precision of the CNC machining equipment has been greatly improved, and its machining accuracy can reach the micron level, and the precision can reach the micron level. Because the manufacturing accuracy of CNC precision machining equipment is very high, there will be no residual stress in the processing process, and the damage to tools and other parts is also very small. In addition, with the development of numerical control technology, numerical control precision machining equipment also has higher durability and better mechanical strength and rigidity, which can greatly improve the machining accuracy.

 

2. Wide range of CNC machining technology
CNC machining covers a wide range, including not only cutting, but also turning and punching. The CNC machining equipment can realize the functions of automatic clamping, automatic loading, processing, detection and cooling of the workpiece by converting the machining object into computer program control and automatic processing, so it can realize the seamless integration and comprehensive integration of various machining processes. According to different materials and shapes, various materials and shapes can be processed, including stainless steel, cast iron, heat-resistant steel, high-strength steel, aluminum alloy, etc. According to different process requirements, different specifications of processing equipment are equipped to carry out unified management and optimal control of various processing processes required in the processing of various parts. Different types of machine tools can meet the requirements of different machining types, such as the need for different workpiece processing shapes, such as plane milling for plane cutters, and thread cutting for thread machining; However, the machining accuracy of the same part at different time stages can reach micron level or even millimeter level.

 

3. CNC machining technology has less tool wear, which can effectively improve productivity
In the process of machining, the tool will wear constantly, resulting in a reduction in the service life of the tool. The reduction of tool service life refers to the negative correlation between tool service life and tool wear. The more tool wear, the shorter tool service life. When the amount of tool wear is too large, the workpiece surface will be seriously worn, which will lead to the deterioration or even damage of the workpiece surface quality. Generally speaking, the main factors affecting tool wear are temperature control of wear and cutting speed of workpiece. Therefore, in the process of machining, the use of high precision, high life, high speed, high rigidity and other tool processing technologies can effectively prolong the tool life and improve productivity.

 

4. CNC machining technology has high workpiece accuracy and stable process
Generally, the machining accuracy of the workpiece processed by different CNC machine tools is often different. When the CNC machine tool used has certain processing capacity, its accuracy can reach very high. At the same time, CNC machine tools generally use CNC system to accurately position and control the workpiece. For example, some parts with high machining accuracy and parts with complex shapes are generally processed with CNC system to accurately calculate the accuracy of parts and adjust the machining method. Although the improvement of the accuracy of CNC machine tools is not as obvious as that of the precision processing equipment of machine tools, the problem of poor accuracy of CNC machine tools will not occur. Therefore, the NC machining process is relatively stable. Usually, there is no problem with the work of the NC machine tool in the production process.

 

5. Low energy consumption of CNC machining technology
The CNC machine tool has high processing speed, and there is no processing loss during the processing. Because precision processing equipment requires high mechanical accuracy, its energy consumption is also very low. In most cases, CNC machining efficiency is very high due to the control ability of mechanical equipment on energy consumption. CNC machine tools can quickly switch to high-precision processing in the processing process, which greatly reduces the energy consumption in the processing process.

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