High-Speed Milling 5052 Aluminum Precision Machine/Medical Workpiece
Junying is constantly providing different CNC services across a variety of industries with top-notch products. The high-speed machining/milling 5052 aluminum parts customized for machines and medical instruments, we have meticulous attention to detail and engineered for superior performance, this workpiece is an essential tool for industries requiring high precision. The 5052 aluminum alloy is a material that offers excellent corrosion resistance, weldability, and formability, making it ideal for medical equipment and precision machining applications. High-speed milling operations ensure efficient material removal and precise machining, resulting in superior surface finish and dimensional accuracy. Powerful 5-axis machining centers plane aluminum billets at remarkable speeds while maintaining the highest-level precision. Electroplating, passivation, and anodizing can all applied to this part. Boasting excellent corrosive resistance through anodizing, 5052 can also be machined with ease for complex contours. With tight tolerances and intricate details, our milling 5052 aluminum workpiece is machined to exact specifications and is ideal for medical equipment and precision machinery. Manufactured with strict adherence to quality standards and industry regulations, our CNC milling parts undergo rigorous testing and inspection to ensure consistency and quality in every unit produced.
The CNC-machined part is expertly crafted from 5052 aluminum alloy, a material prized for its excellent corrosion resistance, high fatigue strength, and superior workability. Utilizing advanced CNC milling techniques, this precision component is designed with intricate detailing and precise dimensions, making it ideal for use in both machine and medical applications. The circular design features multiple drilled holes and various milled recesses, indicative of its specialized functionality in complex assemblies. Additionally, the part has undergone a passivation process, enhancing its corrosion resistance and surface finish, thereby ensuring durability and reliability in demanding environments such as medical devices and high-performance machinery.
CNC Milling 5052 Aluminum for Machine/Medical Workpieces
CNC milling 5052 aluminum for machine and medical workpieces involves understanding the material’s moderate strength, excellent corrosion resistance, and good workability. Key considerations include using carbide tools with high rake angles and appropriate coatings, selecting optimal spindle speeds (8,000-15,000 RPM) and feed rates (0.002-0.005 inches per tooth), and ensuring efficient chip evacuation with proper coolant application. Achieving precise dimensions and smooth surface finishes is crucial, necessitating adaptive tool paths, secure workholding, and thorough quality control with tools like CMMs and profilometers. By adhering to these best practices, manufacturers can produce high-quality, reliable components for demanding applications.
Material Properties of 5052 Aluminum
- Composition: Primarily composed of aluminum, magnesium (2.2-2.8%), and small amounts of chromium (0.15-0.35%).
- Strength: Moderately strong with good fatigue strength.
- Corrosion Resistance: Excellent resistance to seawater and industrial chemicals.
- Workability: Easy to form, weld, and machine, though it may be more challenging to machine compared to other aluminum alloys like 6061 due to its softer nature.
5052 Aluminum Applications in Machine and Medical Workpieces
- Machine Parts: Frames, brackets, panels, and other structural components.
- Medical Devices: Instrument enclosures, surgical tools, and prosthetic components, where precision and surface finish are critical.
Advantages of Our High-Speed Milling 5052 Aluminum Precision Machine/Medical Workpiece
– Can withstand daily abuse in healthcare settings.
– State-of-the-art facilities and advanced CNC machining technology.
– Customizable options and flexible manufacturing processes.
– Efficient production and prompt delivery.
Specifications of High-Speed Milling 5052 Aluminum Precision Machine/Medical Workpiece
Material | 5052 Aluminum |
Tolerance | +/-0.05mm |
Surface Treatment | Electroplating, passivation, and anodizing |
Main Process | CNC milling |
Quality Control | Strictly Quality control in the whole process, from material to packing, Coordinate-measuring machine |
Usage | Machines/Medical Instruments |
Customized Drawings | Auto CAD, JPEG, PDF, STP, IGS, and most other file formats are accepted |